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Efficient Energy-Saving Ammonia Decomposition Electric Furnace Equipment With Automated And Precise Temperature Control

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Efficient Energy-Saving Ammonia Decomposition Electric Furnace Equipment With Automated And Precise Temperature Control

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Brand Name : Star Power

Model Number : RDS-10

Certification : CU,ISO

Place of Origin : Guangdong, China

MOQ : 1 set

Price : Negotiable

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability : 100 Set/Sets per Month

Delivery Time : 1-2 month

Packaging Details : metal frame with film

Rated Voltage : 380V*3

Heating Zone No : 1

Rated Power : 15KW

Heating Zone(L*W*H) : 1650*1650*1700

Rated Temo : 1150 ℃

Temp.Rising Time : ≤4h

Empty Consumption : 4.5KW

Decomposition Capacity : 10m³/h

Heating element connection method : Y

Residual ammonia : ≤5 ppm

dew point : -60 deg C

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In the ammonia decomposition furnace, liquid ammonia is heated to 800-850 ℃, and under the action of nickel based catalyst, ammonia is decomposed to obtain a hydrogen nitrogen mixture gas containing 75% H2 and 25% N2. The ammonia decomposition furnace equipment consists of an inner tank box, a furnace liner set in the inner chamber of the inner tank box, and at least two air pipes passing through the inner chamber of the inner tank box. The air pipes are connected to the inner chamber of the furnace liner. The inner chamber of the inner tank box is provided with multiple central pipes, which are equipped with electric heating wires. Multiple pairs of installation holes are opened on the outer wall of the inner tank box at both ends of the central pipe. Each installation hole is fixed with a sleeve, and the two ends of the central pipe are respectively inserted into the sleeve. The outer mouth of the sleeve has a sleeve cover.
Main components of ammonia decomposition furnace
An ammonia decomposition furnace comprises an inner tank body, a furnace liner arranged in the inner chamber of the inner tank body, and at least two air tubes passing through the inner tank body. The air tubes are connected to the inner chamber of the furnace liner body. Multiple central tubes are arranged in the inner chamber of the inner tank body, and electric heating wires are arranged on the central tubes. Multiple pairs of installation holes are opened on the outer walls of the inner tank body at both ends of the central tubes. Each installation hole is fixed with a sleeve, and the two ends of the central tubes are respectively inserted into the sleeve. The outer mouth of the sleeve has a sleeve cover. When the electric heating wire burns out, simply remove the central tube from the inner container and replace the electric heating wire. The process of replacing the ammonia decomposition furnace is simple and fast.
Brief description of ammonia decomposition furnace process
Using liquid ammonia as raw material, ammonia can be cracked to produce a 2.64Nm mixed gas per kilogram of liquid ammonia, which contains 75% hydrogen and 25% nitrogen. The obtained gas contains less impurities (about 2 grams/cubic meter of water vapor in the impurities and about 1000 ppm of residual ammonia). After passing through a molecular sieve (UOP, USA) adsorption purifier, the dew point of the gas can be reduced to below -60 ° C, and the residual ammonia can be reduced to below 3 ppm
The ammonia cracking hydrogen production furnace can be used for bright annealing of non-ferrous metals, silicon steel, chromium steel, stainless steel and other metal materials and parts, decarburization treatment of silicon steel sheets, copper based and iron-based powder metallurgy sintering, hydrogen burning treatment of metal parts in electric vacuum devices, protective sintering and sealing of semiconductor devices, and diffusion purification of hydrogen gas through palladium alloy membranes.
The raw material ammonia for ammonia decomposition furnace is easy to obtain, inexpensive, and consumes less raw materials. Ammonia cracking to produce protective gas has the advantages of low investment, small volume, and high efficiency.

This product is used as a protective atmosphere and has been widely applied in industries such as metal heat treatment, powder metallurgy, tungsten and molybdenum, magnetic materials, electronic ceramics, lighting appliances, and hard alloys.

This product gas can also be used as a hydrogen rich raw material gas to extract pure hydrogen, which is an economical hydrogen production method. Equipped with PAS or membrane fiber hydrogen nitrogen separation equipment and our company's gas purification device, it can remove residual and moisture from the decomposed mixed gas to meet users' requirements for high-quality protective atmosphere: residual ammonia content ≤ 5PPm, dew point ≤ -60 ℃.


Application:

Efficient Energy-Saving Ammonia Decomposition Electric Furnace Equipment With Automated And Precise Temperature Control

Efficient Energy-Saving Ammonia Decomposition Electric Furnace Equipment With Automated And Precise Temperature Control

Thchnical Parameters:

Specifications:

Description
Continuous gas shielded aluminum brazing furnace equipment
Automatic constant temperature control
Advantage: safe operation.
Operator: 1 person.
Rated Power(KW)15
Rated Voltage(V) 380x3
Working Temperature(℃) 1150
Effective Cooling Length (MM) 1650
Heating up time(h) ≤4
Empty furnace loss power (KW) 4.5
Output (kg/h) 3
Decomposition power (KW) 10
Decomposition capacity (m ³/h) 10
Heating size (L*W*H) mm 1650x1650x1700


Characteristic:
●Adoptfor heat-resistance stainless steel belt or mesh belt transmit the heat treatment workpieces to pass through heating zone and colingzoneAndinjectinsert gas or gas ammonia decomposition as a protective atmosphere to prevent and avoid the workpiece oxidation in the processafheatingand cooling, to ensure the brazing surface brightness, no oxidation, no scratches and welding line satiation

●Fumacehearth(i.e.hearting zone or muffle) adopt for imported Sweden heat-resisting temperature nickel metal 310S) to ensure thattheworkprietemperature come down to technical requirement when outlet.

●Withreasonable structure ofheating, uniform furnace temperature, workpiece on the conveyo belt running smoothly, lit deformation. Fumaehearth sze Canbe acroding to customer's dif size of the product and production design and manufacturing, with a strong specificity and generality.

●Channelfurnace overall appearance is "bridge" structure, front back inlet and outlet chamber using high quality materials into intermediate sandwichpipe body;The front and back working face with horizontal line to be a certain angle, the angle designis6 ' . lts advantages to saving protectiveatmosphere consumption, reduce the production cost.

●Adopts advanced frequency control of motor speed conveyor belt control system, realize the stepless variable speed drive of components, preciselycontrolthe workpiece in the running time of the heating zoen, ensure the aluminum brazing process curve accurate implementation.

● Equipped with modem energy saving type ammonia decomposition funace.




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